KTI Film Face Densified Shuttering Plywood is a product of high end uses. It is manufactured with high density timber Glued with BWP Grade Phenol formaldehyde resin and pressed in high densified hot press. It has extra strength than ordinary film face ply due to high pressure used for structurally strong and better bonding. It is treated by ACC through pressure impregnation while manufacturing. The film face shuttering plywood has coated glossy surface, which gives the product long life and great value in terms of reuse. This plywood withstands the corrosive action of cement, water & sunlight. KTI film faced densified ply is known for the maximum repetitions. Users find it very useful and economical product according to their investments.
Technical Specification (IS – 1659 : 2004) | |||
Serial No. | Test | BIS Requirement | Observed Value |
1. | Dimension Length | 2440 + 6 / -0 (mm) | 2441 mm |
Width | 1 2 2 0 + 3 / -0 (mm) | 1221 mm | |
Thickness | 1 2 m m +5 % / -5% | 12.10 mm | |
Squareness | 2 m m / 1000 mm | 0.80 mm | |
Edge Straightness | 2 mm / 1000 mm | 0.65 mm | |
2. | Density | 650kg/m3 | 850-995kg/m3 |
3. | Moisture Content | 5-15% | 7% |
4. | Glue Adhesion in Dry State | ||
Glue Shear Strength | Avg. – 1350 N Ind. – 1100 N | Avg. – 1480 N Ind. – 1220 N | |
Wood Failure | As Per Table One | NA | |
Adhesion of Plies | Shall Be Min. Pass Standard | Excellent | |
5. | Water Resistance Test | ||
Glue Shear Strength | Avg. – 1000 N Ind. – 800 N | Avg. – 1240 N Ind. – 910 N | |
Wood Failure | As Per Table One | NA | |
Adhesion of Plies | Shall Be Min. Pass Standard | Pass Standard | |
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6. | Tensile Strength | ||
Along the Grain Direction | 32.5 N / mm2 | 44.5 N / mm2 | |
Across the Grain Direction | 22.5 N / mm2 | 38.5 N / mm2 | |
Along + Across the Grain Direction | 60.0 N / mm2 | 83.0 N / mm2 | |
7. | Static Bending | ||
MOR Along the Grain | Avg. – 50 N / mm2 Ind. – 45 N / mm2 | Avg. 58.06 N/mm2 Ind. 46.20 N/mm2 | |
MOR Across the Grain | Avg. – 30 N / mm2 Ind. – 27 N / mm2 | Avg. 36.20 N/mm2 Ind. 31.60 N/mm2 | |
MOE Along the Grain | Avg. – 7500 N/mm2 Ind. – 6700 N/mm2 | Avg. 7920 N/mm2 Ind.7110 N/mm2 | |
MOE Across the Grain | Avg. – 4000 N/mm2 Ind. – 3600 N/mm2 | Avg. 4220 N/mm2 Ind. 3810 N/mm2 | |
8. | Wet Bending Strength | ||
MOR Along the Grain | Avg. – 25 N / mm2 Ind. – 22 N / mm2 | Avg. 27.0 N / mm2 Ind. 24.1 N / mm2 | |
MOR Across the Grain | Avg. – 15 N / mm2 Ind. – 13 N / mm2 | Avg. 20.9 N / mm2 Ind. 18.6 N / mm2 | |
MOE Along the Grain | Avg. – 3750 N/mm2 Ind. – 3400 N/mm2 | Avg. 4000 N/mm2 Ind. 3910 N/mm2 | |
MOE Across the Grain | Avg. – 2000 N/mm2 Ind. – 1800 N/mm2 | Avg. 2300 N/mm2 Ind. 2100 N/mm2 | |
9. | MyCological Test | ||
Edge of Specimen | Shall Be no Sign Of Separation | No Sign of Separation at Edges | |
Glue Shear Strength | Avg. – 1000 N Ind. – 800 N | Avg. 1356 N Ind. 1140 N | |
Wood Failure | As Per Table 1 | NA | |
Adhesion of Plies | Shall Be Min. Pass Standard | Pass Standard | |
10. | Visual Observation of Surface Layers after being Subjected to 72 hrs Boiling. | Shall not Show any Softening Checking, Cracking or Deterioration of the surface layer | No sign of Softening Checking, Cracking or Deterioration of the surface layer |
11. | Retention of Preservative (ACC) | 12 kg / m3 | 12.83 kg / m3 |
12. | Workmanship And Finish | Satisfactory | Satisfactory |