Flush Door

Product Description

Flush Doors are manufactured from selected hard wood timber with preservative treated and well seasoned. Due to more durable and highly dimensionally stable our products are used for interior and exterior purposes both. Not only our doors are structurally strong but also they act as good insulators against heat and sound.

Standard Sizes

Single Leaf Double Leaf
1905 mm x 700 mm 1905 mm x 1100 mm
1905 mm x 800 mm 2005 mm x 1100 mm
1905 mm x 900 mm
2005 mm x 700 mm
2005 mm x 800 mm
2005 mm x 900 mm

Thickness

25 mm 30 mm 35 mm
Serial No. Test Results
1. Dimension and Squareness Width and height below +5mm / -5mm nominal
Thickness within a limit of +1 mm / -1 mm
Squareness below 1 mm at 500 Length variation below 0.8 mm
2. General flatness test Twist, cupping & warping below 6 mm
3. Local plainness test Depth of deviation below 0.5 mm
4. Impact indentation test Depth of indentation below 0.2 mm without cracking tearing and delamination.
5. Knife test Excellent bond
6. Glue adhesion test No delamination
Technical Specification (IS – 2202 (Part-1) : 1999)
Serial No. Test BIS Requirement Observed Value
1. Dimension & Squareness Test
Height H +5 / -5 mm H +2 mm
Width W +5 / -5 mm W +2 mm
Thickness Th. +1 / -1 mm Th. 0.46 mm
Squareness 1 mm 0.29 mm
Thickness Variation 0.8 mm Max. 0.41 mm
2. Workmanship And Finish (CL.9) Satisfactory Satisfactory
3. Stiles and Rails Shall be made of one piece without any Joint No. Joint Observed
4. General Flatness Test
Twist 6 mm Max 2.16 mm
Cupping 6 mm Max 1.39 mm
Warping Warping 1.12 mm
5. Local Plainness Test
Depth of Deviation 0.5 mm Max 0.25 nn
6. Impact Indentation Test
General Effect Shall have no abnormal Defect No. Abnormal Defect Seen
Maximum Indentation 0.2 mm Max. 0.18 mm
7. Flexure Test
Deflection at Max. Load < Width / 15 mm Within the Limit
Residual Deflection < Max. Deflection / 10 mm Within the Limit
8. Edge Loading Test
Deflection at Max. Load 5 mm Max 3.87 mm
Residual Deflection 0.5 mm Max 0.35 mm
Lateral buckling During Loading 2 mm Max 1.15 mm
Residual Lateral Buckling after removal of Load Shall be no Residual Lateral Buckling No. Residual Lateral Buckling Observed
9. Shock Resistance Test
When tested in accordance with 2.1 of IS 4020 (part-8) Shall be no Visible Damage No Visible Damage Seen
When tested in accordance with 3.1 of IS 4020 (part-8) Should with Stand without any significant Permanent Deformation and Deterioration Should with Stand without any significant Permanent Deformation and Deterioration
10. Buckling Test
General Effect Shall have no abnormal Defect No. Abnormal Defect Seen
Deflection at Max. Load 50 mm Max. 44.86 mm
Residual Deflection 5 mm Max 4.33 mm
11. Slamming Test Shall not have visible Damage No Visible Damage Seen
12. Misuse Test Shall not be any Permanent Deformation No Permanent Deformation Observed
13. Varying Humidity Test
Visual Observation Shall not be any visible warping twist or Delamination No visible warping, twist or Delamination Seen
Departure from General Plainness 1 mm Max 0.39 mm
Recovery of the Original Size 90% (Min) 95%
14. End Immersion Test Shall have no Delamination No Delamination
15. Knife Test Min. Pass Standard Pass Standard
16. Glue Adhesion Test Shall be no Delamination Occurring in Glue lines No Delamination Observed
17. Screw withdrawal Resistance Test 1000 N min 1724.30 N
Visual Observation Shall be no Visible Damage at the Point of withdrawal No visible damage at the Point of withdrawal